叉车式AGV Forklift AGV

AGV叉车包含托盘叉车式AGV,宽脚堆高式叉车AGV,无脚堆高式叉车AGV。用于堆栈托盘类货物的物流周转,由液压升降系统、差速驱动系统、PLC控制系统、导引系统、通信系统、警示系统、操作系统和动力电源组成,是集液压升降和PLC控制的可编程无线调度的自动导引小车;本产品采用电磁感应作为导航方式辅助RFID识别可运行于复杂路径、多站点可靠循迹;主驱动采用自主研发的差动伺服电机驱动,配置高精度角度转向舵机,使整车运行响应迅速定位精准;独立液压升降系统辅助高精度位移传感器使叉车可在其升降在行程内任意位置停靠,大大提高装载柔性化和举升的位置精度。

AGV forklifts include pallet forklift AGV, wide-foot stacker AGV, and footless stacker AGV. It is used for the logistics turnover of palletized goods. It consists of hydraulic lifting system, differential drive system, PLC control system, guidance system, communication system, warning system, operating system and power supply. It is a combination of hydraulic lifting and PLC control. Automatic guided car for programming wireless dispatch; this product uses electromagnetic induction as a navigation method to assist RFID identification and can run on complex paths and multi-site reliable tracking; the main drive is driven by a self-developed differential servo motor, and is equipped with a high-precision angle steering rudder The high-precision displacement sensor is assisted by the independent hydraulic lifting system, so that the forklift can be parked at any position in its lifting and lowering stroke, which greatly improves the flexibility of loading and the positional accuracy of lifting.

(一)、叉车式AGV的产品优势:

1、大尺寸人机界面,操控更简单;

2、电池持久续航;

3、动力十足,运载能力强,人性化定制载重量;

4、智能化的交通管理,自动避让,多级警示,紧急制动,使小车运行更加安全可靠;

5、实现无人化运输,大大降低劳动力和运营成本。

1. Product advantages of forklift AGV:

(1) Large-size man-machine interface, easier to control;

(2) The battery lasts for a long time;

(3) Full of power, strong carrying capacity, humanized customized load capacity;

(4) Intelligent traffic management, automatic avoidance, multi-level warning, emergency braking, make the car run more safely and reliably;

(5) Realize unmanned transportation, greatly reducing labor and operating costs.

(二)、叉车式AGV的应用场景:

1、车间物料配送,减少车间过道作业人员,打造绿色化工厂。

2、工厂仓库码垛,使仓储更加规范有序,充分提高空间利用率及运输效率。

3、叉车运载能力强可以直接叉取物料托盘进行运输,转弯时自动减速且有自动识别障碍物并及时停止等功能,行走安全可靠;主要用于生产线上的原材料配送及半成品、成品的运输和工厂仓库码垛等;在工业生产中能代替人做某些单调、频繁、劳动强度大且重复长时间作业或是危险、恶劣环境下的作业。

2.  Application scenarios of forklift AGV:

(1) Material distribution in the workshop, reduce the number of workers in the aisle of the workshop, and build a green chemical factory.

(2) The factory warehouse is palletized to make the warehouse more standardized and orderly, and fully improve the space utilization rate and transportation efficiency.

(3) The forklift has strong carrying capacity and can directly pick up material pallets for transportation. It automatically decelerates when turning and has functions such as automatic identification of obstacles and timely stop. It is safe and reliable to walk. It is mainly used for raw material distribution on production lines and transportation of semi-finished products and finished products. Factory warehouse palletizing, etc.; in industrial production, it can replace people to do some monotonous, frequent, labor-intensive and repetitive long-term operations or operations in dangerous and harsh environments.


(三)、叉车式AGV的产品特点:

1、驱动系统:自主研发的差动驱动配置高精度角度转向控制是全车的驱动转向保障,高效的交流伺服电机驱动,保证运动响应快、启停平稳、定位精准、寿命长;

2、控制系统:车载独立的控制箱集成工业用PLC中央控制,相对于电路板控制大大提高了系统的运算速度、稳定性和抗干扰能力,简化编程和规划路径等;

3、举升系统:PLC控制加独立液压升降系统配置高精度位移传感器,使叉车臂可在任意位置精准启停,通过程序简单设定运行高度,大大提高装载高度准确性和柔性;

4、通信系统:PLC控制配备无线通信模块、手持式遥控操作盒,能轻松实现远程调度、无线通信、交通管理和手动遥控,保证信息交换的实时性和可靠性;

5、导引系统:电磁感应、激光导航、图像识别导引等可选,导引精度高,可控性好;对于路径复杂、站点较多的轨迹相应配备RFID进行站点可靠识别,保证多站点最合理路径规划和自由调配;

6、避障系统:激光、光电、红外、超声等多重避障方式可选,加上本体固有机械碰撞感应传感器,组成全方位避障防护网,有效规避运动中各种潜在危险;

7、操作系统:配备车载彩色触摸屏和无线多功能手持操作盒等,便捷的人机互动,实时掌控全局,通过简单操作亦可进行站点设定、路径规划等;

8、警示系统:AGV具有声、光、语音提示等报警功能,能自动故障诊断和画面提示操作,实时反馈任务进程和突发状况,大大提高运行效率;

9、动力系统:大容量铅酸电池配置高亮彩色电量显示器和语音提示功能,不仅能直观获取电池电量信息,更极大的方便协调单机的使用时间,有效保护电池。

3. Product features of forklift AGV:

(1)  Drive system: The self-developed differential drive is equipped with high-precision angle steering control, which is the driving and steering guarantee for the entire vehicle. The efficient AC servo motor drive ensures fast motion response, stable start and stop, accurate positioning and long service life;

(2) Control system: The vehicle-mounted independent control box integrates industrial PLC central control, which greatly improves the system's operation speed, stability and anti-interference ability compared with circuit board control, and simplifies programming and planning paths;

(3) Lifting system: PLC control and independent hydraulic lifting system are equipped with high-precision displacement sensors, so that the forklift arm can start and stop accurately at any position, and the running height can be simply set through the program, which greatly improves the accuracy and flexibility of the loading height;

(4) Communication system: PLC control is equipped with wireless communication module and hand-held remote control operation box, which can easily realize remote scheduling, wireless communication, traffic management and manual remote control, ensuring the real-time and reliability of information exchange;

(5) Guidance system: electromagnetic induction, laser navigation, image recognition guidance, etc. are optional, with high guidance accuracy and good controllability; for trajectories with complex paths and many stations, RFID is equipped for reliable station identification, ensuring multiple stations. The most reasonable path planning and free deployment;

(6) Obstacle avoidance system: laser, photoelectric, infrared, ultrasonic and other multiple obstacle avoidance methods are optional, plus the inherent mechanical collision sensor of the body to form an all-round obstacle avoidance protection net, which can effectively avoid various potential dangers in motion;

(7) Operating system: equipped with vehicle-mounted color touch screen and wireless multi-function handheld operation box, etc., convenient human-computer interaction, real-time control of the overall situation, site setting, path planning, etc. can also be performed through simple operations;

(8) Warning system: AGV has alarm functions such as sound, light, and voice prompts, which can automatically diagnose faults and prompt operations on the screen, and feedback task progress and emergency conditions in real time, greatly improving operating efficiency;

(9) Power system: The large-capacity lead-acid battery is equipped with a high-bright color power display and voice prompt function, which can not only intuitively obtain battery power information, but also greatly facilitate the coordination of the use time of a single machine and effectively protect the battery.